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QMY1200P/1300P/1500P Computerized Die-cutting and Creasing Machine(Front Guide Feeding with Stripping Device)
1. Specifications:
Model | Device | QMY1200P | QMY1300P | QMY1500P |
Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
Min. Paper Size | mm | 400X410 | 400X410 | 540X400 |
Max. Die-cutting Size | mm | 1180X760 | 1280X940 | 1480X1080 |
Max. Speed | sh/h | -5500 | -5500 | -4500 |
Max. Wor ept Stress | T | three hundred | three hundred | three hundred |
Max. Paper Thickness | mm | 1-7 | one-7 | one-seven |
Die-reducing Precision | mm | ±0.5 | ±0.five | ±0.5 |
Whole Power | KW | 32.five | 32.5 | 36.five |
All round Dimension | mm | 8600X4230X2350 | 9100X4530X2345 | 9600X4795X2400 |
two. Major Features:
one) The Bobst sort cut structure makes the slicing system motion like a scissor, it will comprehend a complete and less complicated reduce.
two) Major worm gear makes use of alloy copper material, following the seasoned operator’s manual scraping therapy and rigid regular testing, it can guarantees the driving components ten years life.
three) The major chains undertake imported British Renold brand name, the distinctions of 10 chains are significantly less than .2mm.
4) The link in between equipment box and driving shaft adopts sleeve and pin composition guaranteeing a sturdy relationship.
a. Velocity:
The equipment adopts frequency controller to achieve stepless velocity acceleration which can reach to 5000 instances per hour. In the course of genuine creation, it can usually run at 3600 to 4200 times per hour according to the quality of the board. If the quality of the paper is very good, a excellent operator even can run the machine at greatest velocity.
b. Safety:
As it is proven in the photograph of the equipment, the device adopts rear part paper feeding method which keeps the operator absent from the die-slicing component. The mounting and adjustment of the die plate is also done outdoors of the die-reducing element with sensors and detectors at die-reducing component to ensure that the machine can not be commenced when the die-chopping plate is at adjustment status.
Aside from the sensors at die-slicing part, there are sensor or technique switches at window component to make the complete machine at checking position to guarantee its security.
c. Operation ease:
There is Gentleman-equipment interface mounted in the control panel which will demonstrates the security standing of the machine as nicely as malfunctions to aid the operator. Camera is also set up in front of the operator for him/her to keep track of the procedure status at the shipping element.
d. Main Structures and Essential Content Utilised
one) 4 Primary Big Elements: They are: base station, moving system, higher platform and device wall. The bottom station is made of gray solid iron -HT two hundred the moving system is ductile iron – QT forty two-10 and the equipment wall is high quality A3 metal.
2) Main Generate:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a moving established to guarantee secure pressure out set which is not significantly less than 300 tons.
The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
e. Die-slicing and Creasing Portion:
The push is transferred by means of crank rod to pendulum which will provide the shifting platform to shift up and down to attain die-reduce and creasing goal.
The pendulum is manufactured of higher top quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 variety computerized die-chopping and creasing device. Compared with automated die-reducing and creasing device which is utilized for cardboard die-chopping, this sort of automatic die-cutting and creasing equipment is primarily utilized for corrugated board which needs significantly less force for die-chopping, in this scenario quite some producers have manufactured smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We hold broader pendulum and even bigger diameter on its shaft to make our device last for a more time lifestyle.
The die-slicing plate uses 7 mm seventy five Crl plate which has more hardness and daily life span than the manganese plate.
f. Board Conveying:
It adopts 3-cam intermittent positioning gadget to make certain the boarding conveying accurate and secure.
The equipment makes use of gripper bar type with 12A lengthy joints chain which is considerably less in weight and less shock to the intermittent device underneath the precondition to ensure the toughness of the chain. The brand of the chain is Renold U.K with high exact and top quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- mild in weight and large in toughness.
g. Electric powered Element
The electrical components are created and assembled according to the European CE regular and uses globe vast acknowledged brand name goods.
h. Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time conserving and straightforward for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is basic, handy and reliable.
i. Particular People of Our Equipment:
Clever And Special Entrance Lay Design and style:
In comparison with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its optimum position.
Typically the producers will set up sensors on this component to quit the equipment when the paper is fed abnormally to the entrance lay. Even so, when the device is operating at the large pace, the inertia will provide the machine to operate for a although to make the front lay to its highest position and then also damage the entrance lay and the gripper bar.
Our unique layout is that when the irregular board feeding takes place and getting detected, the entrance lay can never ever reaches to its maximum position which makes free of charge from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our specific design and style, so there is no photo to be shown right here.
j. None-quit Gathering unit
At the shipping portion, when the board is minimize to be about 1 meter, the machine will thrust
the die-cut board pile out of the device supply portion so that it is effortless for the operator to attract them to the selected place without the need of halting the device .
Paper pallet
k. Front-guide Feeding Component The equipment adopts patent technological innovation of front-direct feeding composition, which can effectively prevent and reduce damages to the area of printed sheet. Outfitted with sturdy blower, even paper is bending deformation, can feed paper efficiently.
- Stripping Element
a)The machine is fifty percent striping which can strip off three – edge squander and center holes of the board.
b) There are higher chase, middle chase and lower chase the place the male, elastic block and
feminine die are placed to strip off the squander.
Upper chase Middle chase Upper chase
three. Configurations:
Title | Brand and Origin | Remarks |
Bearing | SKF Swiss | Essential element |
IKO Japan or HangZhou, China | Not key element | |
Chain | Renold U.K | Major Chain ( Discrepancy of significantly less than .2 mm for for each 10 chains of machine chain size) |
CHOHO Japan | Other Chain are Choho Japan | |
Relay | Omron Japan | |
Contactor, buttons | TELEMECANIQUE France |
|
Picture Electric Change | Fotek ZheJiang | |
Stabilizer | MEANWELL ZheJiang | |
Variator | Delta ZheJiang | |
Primary Motor | Siemens | Joint Venture |
PLC | Delta, ZheJiang | |
Guy-equipment Interface | Delta | |
Pneumatic Areas | Sunrise, ZheJiang | |
Rotary Joints | SMC Japan | |
Motor at feeding and supply | CPG ZheJiang |
/ The use of authentic gear manufacturer’s (OEM) element quantities or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our company and the listed substitution areas contained herein are not sponsored, accredited, or made by the OEM. /